Power Generator Manufacturer: Working of the Power Generator
During power failures, power generators help us continue power-related activities without disrupting business operations. Every reputable power generator manufacturer builds power generators in different sizes, types, and qualities to meet diverse power needs. There is an array of different types of generators available on the market. Therefore, you can easily pick the most suitable type keeping in mind your specific use. In this guide, we will help you understand the working of a power generator. But before that, we would like to share some helpful tips on how to find the right generator manufacturer.
To ensure optimal performance of your power generator, you must make sure that you are purchasing the right unit. However, the quality of the power generator depends on the power generator manufacturer. Therefore, you must know the most reliable and reputable manufacturer when buying a new power generator. Various manufacturers of power generators claim that they are the best. However, there would also be some low-profile manufacturers among the lot. So, it becomes important that you perform a little research about the right candidate.
You can find the best generator manufacturer by considering the following facts:
For how long the manufacturer is working in the industry?
How many customers do they have?
What is their production capacity?
What types of generators do they manufacture?
Know their specialty; domestic or commercial generators?
What product warranties do they offer?
Make sure that the power generator manufacturer is serving different companies or customers for at least 10 years. The more extensive their customer list is, the more credible they would be. Also, Make sure that they manufacture different types of generators to meet diverse needs. Moreover, ensure that they specialize in the generator types that you want to buy. Apart from that, the best manufacturers will also offer you exceptional after-sales service.
Generators come in different physical and electrical configurations according to different applications. After buying the right power generator from a credible power generator manufacturer, the technical team must know how a power generator works. Therefore, will now help you understand the working and functioning of a power generator. Let’s take a quick look at the different parts of a power generator to help you create a better understanding.
Electric generators convert mechanical energy from a separate source into the output electrical energy. You should understand that generators do not create energy. But, they utilize supplied mechanical energy and push the movement of the electric charges into the winding wire through the external circuit. This electric charge flow creates the output current from the power generator. Most of the latest generators use electromagnetic induction working principles of Michael Faraday.
Here are the key components or parts of power generators that you must know:
Engine
Fuel system
Alternator
Exhaust and cooling system
Voltage regulator
Here is a brief description of these components.
The engine of a generator is the mechanical energy source. There is a direct proportion between the generator size and the max generator power output supply. When assessing the generator engine, you need to consider various factors. You must consult the power generator manufacturer for the complete maintenance and specification of the engine. The generator engine runs on different fuel types, such as natural gas, propane, gasoline, or diesel. Some models also come with dual feed options, such as both gas and diesel in the bi-fuel working mode.
Typically, there are two types of engines; OHV (overhead valve) and non-OHV engines. OHV engines are different from other types because of their engine location. An OHV engine comes with the following advantages:
Compact design
Durability
Straightforward operation mechanism
Low noise
User-friendly operations
Emission levels are low
However, an OHV engine is expensive than its counterparts.
The generator fuel tank is where the power generation source rests. Usually, the tank capacity is sufficient enough to provide 6 - 8 hours of power backup. However, it varies according to the different sizes of generator tanks. The fuel tank of a commercial power generator is much bigger than domestic generator tanks.
The basic features of a fuel system are:
A pipe that connects the engine to the fuel tank to supply fuel.
A fuel tank ventilation pipe for preventing the accumulation of vacuum or pressure during drainage and refilling of the fuel tank.
An overflow connection between the fuel tank and drain pipe. It is necessary to control the liquid spillage on the power generator set.
The fuel pump moves fuel to a day tank from the main generator storage.
Fuel filter or water separator to separate foreign matter and water from the generator’s liquid fuel. It safeguards other generator components from contamination and corrosion.
There is also a fuel injector that atomizes liquid fuels and showers the needed fuel amount into the engine’s combustion chamber.
The alternator is also called ‘genhead’. The role of this component is to create an electrical output from the generator’s mechanical input through the engine. It comprises moving parts and stationary assembly in the housing. The parts work parallel to create relative movement in the electric and magnetic fields to generate electricity.
The role of a voltage regulator is to regulate the generator’s output voltage. It works with different components in the voltage regulation cyclical process. Those components include exciter windings, rotating rectifiers, and armature/rotor.
Several components of a power generator heat up with continuous working. Every power generator manufacturer is well aware of this fact. Therefore, there must be a proper ventilation and cooling system to cool them down. The cooling system of a generator does this job. Usually, fresh or raw water works as a coolant for power generators. However, larger generators use hydrogen as a coolant because they have to absorb much more heat than smaller generators. Apart from that, there is a proper exhaust system in generators consisting of exhaust pipes. The material of exhaust pipes is usually steel, wrought iron, or cast iron.
Apart from the above-discussed components, the design of generators also involves some other components. These include a lubricating system, battery charger, control panel, and frame or main assembly of the generator. Lubrication is necessary for the smooth operations and durability of the generator. The control panel includes the electric outlet provisions and controls to operate the generator.
We hope you now understand how a power generator works. For further details, visit our website.
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